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Sail Switch on the Furnace

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  • Sail Switch on the Furnace

    I've read the term numerous times but didn't know what it looked like or why it was called a "Sail Switch". It's a mystery no more.

    What the sail switch does it ensure there's airflow before the furnace fires up the propane. The switch has an arm that reaches up into the furnace's blower. When the blower spins the air pushes against the switch arm. When the switch engages the furnace knows it is OK to fire up the propane. So if this switch goes bad the heater will not turn on the propane, but you'll hear the blower spin.

    Click image for larger version

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    Forum moderators are not GD employees--we are volunteers and owners presumably just like yourself. Unless specifically mentioned otherwise, we have nothing to gain should you choose to purchase a product or engage a service we discuss on this forum.

    2017 Ford F-350 DRW, '19 315RLTSPlus

  • #2
    In addition to a sail switch not closing the other common problem is the sail switch sticking closed.

    When the thermostat calls for heat the first thing the control board does is check for a closed sail switch. If the board finds the sail switch closed before starting the fan nothing happens. Sometimes rap with the knuckles on the motor case or just removing the furnace cover will unstick the sail switch. If this happens would suggest not thinking the problem is solved. If the sail switch sticks once it will stick again.

    A way to confirm a switch that is stuck closed is to remove one of the wires to the switch. Removing a wire from the sail switch simulates an open switch. Once the fan starts reconnect the wire removed from the sail switch. At this point the furnace should progress through the purge cycle and light confirming a stuck or sticking switch.
    Last edited by colan; 11-23-2019, 09:33 PM.
    Colan Arnold
    2016 Momentum 397TH
    Full time since 2016

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    • #3
      howson
      Is that part replaceable? Looks like its riveted to the blower housing?
      Thanks Keith
      2018 Reflection 150 Series 220RK 5th whee, Star White 2022 F350 King Ranch CC Long bed (HAL) (CCC 4062lbs), B&W 25K OEM Companion,. SteadyFast system, Trailer reverse lights, rear receiver spare tire holder, storage tube, sumo springs, Victron MultiPlus 12/120/3000, Solar, Custom 6K axles upgrade, and other modifications.

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      • #4
        Originally posted by Yoda View Post
        howson
        Is that part replaceable? Looks like its riveted to the blower housing?
        Thanks Keith
        Country Campers -- can you take a look?
        Forum moderators are not GD employees--we are volunteers and owners presumably just like yourself. Unless specifically mentioned otherwise, we have nothing to gain should you choose to purchase a product or engage a service we discuss on this forum.

        2017 Ford F-350 DRW, '19 315RLTSPlus

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        • #5
          They are actually philips head. The spare furnace I have is actually quite different than the one we have pictures of here. Will do some more investigating.

          Brian
          Brian & Michelle
          2018 Reflection 29RS
          2022 Chevy 3500HD

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          • #6
            Thank you, everyone!! I appreciate your assistance. We have the trailer stored. Once we camp this weekend. I will get you more information.

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            • #7
              Please make sure you do...too many of these problems never include the solution...
              Don in Western MA
              2020 Grand Design 2250RK
              2019 Ford F250 Super Duty Turbo Diesel

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              • #8
                Originally posted by Yoda View Post
                howson
                Is that part replaceable? Looks like its riveted to the blower housing?
                Thanks Keith
                Those are screws passing through the micro switch to the blower housing. Remove them and the switch is in your hand.

                A nice thing about functioning micro switches is they make a very tactile and audible 'click' when they activate.
                2018 Dodge 3500 6.7 Cummins w Aisin and 9 cup holders
                Electricians were created because engineers need heroes too....

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                • #9
                  This not an identical micro switch (not a sail switch off a furnace) but it shows the mounting holes.
                  Attached Files
                  2018 Dodge 3500 6.7 Cummins w Aisin and 9 cup holders
                  Electricians were created because engineers need heroes too....

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