Hello All,
I wanted to be able to install and inverter in my ’23 Grand Design Imagine XLS 22MLE trailer and tie it in to the main electrical system in the trailer, thus creating a “whole house” off-grid electrical solution. And that is subject of this multi-part post. Please note that this is NOT a beginner project, and if you’re uncomfortable working with electricity or electrical components, please don’t attempt! Secondly, this is how I completed this project. Your local electrical codes or other sensibilities may guide you to do things differently. You are responsible for your own installation! Do it right. Electricity is not something you should underestimate. And integrating an inverter into your trailer’s electrical system is serious business. Treat it as such.
This is a four-part article. Please read through the entire procedure a couple of times so that you have a clear understanding of what to do and when to do it. In the Preamble Ramble, I will discuss the basic design and my choice for components. In Part One, I will cover in the mounting and connection of the inverter into the trailer and the 12V battery system. Part Two will cover the installation and connection of the 120V system to include the transfer switch configuration and installation. And finally, Part Three covers inverter control panel and battery monitor installation, system final testing, and installing inverter/cable protection panels.
This multi-part post is a summary. Unfortunately, the size limitations of the web site do not allow me to go into great detail. However, if you’d like a more detailed description (with many more pictures and witty banter 😊), download the .pdf file attached below. Also, here is a link to my original concept discussion.
Preamble Ramble: System Design and Component Selection
As previously mentioned, I wanted a whole house inverter solution with the full understanding that I would NOT be able to run the A/C or electric heater for any significant amount of time. Mostly, I simply wanted to have 120VAC available at the duplex outlets in the trailer when camping off-grid. The idea being to be able to watch a little TV, charge electronic devices, brew a quick cup of coffee, or run the microwave for brief periods. This meant that the inverter needed to be fairly large (2000 watts minimum) and the battery bank feeding the system needed to have a relatively large capacity (200Ah minimum). The other factor that played into this is that our trailer has a 12V refrigerator and a factory installed 165W solar panel and charger. It is important is to remember that running an inverter with a moderate load can drain a battery bank quickly, possibly leading to insufficient power to run the refrigerator and requiring many hours of bright sunlight to recharge the battery bank. So to monitor the status of the batteries and to add warnings for battery discharge, I wanted to add a battery monitor. (In a separate project, I also added an additional solar panel. Here's a link to that post.)
I decided that I wanted to have the inverter connect automatically to the 120VAC system when the inverter was activated and when not connected to shore power. For this purpose I needed an automatic transfer switch in the system. All of this had to feed into the current power center unit that came with the trailer (WFCO WF-8735-GE-AD). I felt that the supplied unit was sufficient to supply my needs and correctly charge the battery bank; I just had to figure out how to tie all of the components together.
Quick discussion on the Power Center unit
The WFCO WF-8735 power center unit – like most RV power centers - has two distinct functions: 120V AC power distribution via six circuit breakers, and a 12V converter unit that converts the 120V input into 12V output to energize the 12V service bus as well as the battery bank charging circuit. The converter is actually a separate component - housed within the same unit housing - that is wired into the power distribution panel. Many may already know and understand this, but it’s an important piece of information to comprehend when contemplating how to integrate an inverter into the electrical system. Diagrammatically, these individual components (AC Panel/Converter) are represented as separate entities in the system design diagram, but they are contained within the same power center housing.
System Design
I settled on a very basic design that essentially inserted the inverter input into the shore power circuit when the trailer was not connected to shore power via an automatic transfer switch (Go Power TS-30). In this design, when connected to shore power, the WF-8735 receives 120VAC as before via an energized transfer switch. All functions of the WF-8735 remain unchanged. However, once shore power is removed, the transfer switch would switch to inverter input to then feed the VAC panel on the WF-8735. However, as a result of the switch, the 12V charger function of the WF-8735 is disconnected and thus disabled. This ensures that there is no battery charge back-feed loop. Note that the 12V service bus continues to be back-fed through the 12v battery bank charging conduits, just as it is whenever shore power is disconnected. The key here is that the charger is disabled when the inverter power is applied to the system.
Component Selection
Everyone has their own needs, opinions, and bank account, and because of this, opinions vary wildly on what components should be used and which ones shouldn’t. Also, some components get a bad rap simply because they come with the trailer. In my case, I realize that I will not be using this trailer on lengthy trips across the world or living in it for extended periods off of the grid. With that in mind, I don’t feel like I need a top of the line solution and can use components that may or may not have excellent longevity. And I also have a limited budget, so I needed to figure out how to strike a compromise.
First and foremost, if you have the funds, the Victron line of components is top-notch and especially well suited for RV (and marine) applications. However, I opted to go with lesser cost components that still had good reputations and manufacturer support.
Power center unit – As I mentioned before, I kept the WFCO WF-8735-GE-AD unit that came with the trailer. It appears that the WFCO folks have really been working on refining their components – especially the battery charging system, which is traditionally the biggest complaint on stock units. So, I decided to keep this unit as part of the system.
Inverter – This is the heart of the system and thus the main component. Since I would be operating electronic components, a pure sine wave inverter is a must. I also wanted something in the 2000-2500 watt range that could be hard-wired into the system (as opposed to wiring a plug to plug into the 120VAC outlets), had good reviews and good customer support… not to mention a reasonable price point. I purchased the Voltworks Pure Sine Wave 2500W inverter. It has the VAC terminal block that I wanted and also comes with a remote power switch/monitor panel which I will mount in the trailer; all at around $375 to my door.
Inverter Module – The inverter module consists of the inverter plus other components mounted on a board. Those components are: a battery shut-off switch used to isolate the battery bank from ALL trailer loads; a 250A resettable circuit breaker that protects the inverter and also acts as a master switch to remove the inverter from the 12V bus; and the battery monitor’s shunt. These components, when mounted on the board, comprise the inverter module.
Automatic Transfer Switch (ATS) – I chose to go with an automatic switch rather than a manual transfer switch simply because I like the “automatic” function. Yes; it becomes a power drain while energized on shore power and is a less-robust failure point than a manual switch, but I’ve had good experiences with automatic transfer switches in the past. Plus, that’s just one less step to perform when switching to inverter power. As for selecting an automatic transfer switch, there’s not a lot to choose from out there, but the Go Power TS-30 was perfect for my design’s needs and the Go Power people were very helpful when I had questions. There is one modification that I decided to make which was to bypass the 30-sec power switch-over delay that is defaulted to “On” from the factory.
Battery Monitor – As I mentioned before, I wanted to add a battery monitor that I could mount inside the trailer to stay appraised of the batter bank’s charge status. As a note, the 22MLE comes with a battery monitor located in the forward pass-through compartment. However, it is designed to monitor the status of the battery bank as related to the solar charger/controller and the monitor’s shunt sample point is not optimal for the inverter system. Not to mention that it is in the pass-through, and thus not easily monitored during normal use. I settled on the Renogy 500A Battery Monitor with 500A shunt. I liked the various features of this monitor as well as having enough cable to run and mount the monitor inside the trailer.
120V Supply Cable – I make special mention of this detail because rather than opening up the coroplast under-panel of the trailer and having to reseal everything, I chose to run the power cable externally under the trailer frame (similar to how the propane line is run). However, to offer proper protection for the cable, I chose armored MC cable which is also certified for wet environments.
Here are some photos of the finished project:
Finished Inverter module with protective panels
ATS install location under aft dinette bench
Inverter control panel and battery monitor in place
(Post continues below)
I wanted to be able to install and inverter in my ’23 Grand Design Imagine XLS 22MLE trailer and tie it in to the main electrical system in the trailer, thus creating a “whole house” off-grid electrical solution. And that is subject of this multi-part post. Please note that this is NOT a beginner project, and if you’re uncomfortable working with electricity or electrical components, please don’t attempt! Secondly, this is how I completed this project. Your local electrical codes or other sensibilities may guide you to do things differently. You are responsible for your own installation! Do it right. Electricity is not something you should underestimate. And integrating an inverter into your trailer’s electrical system is serious business. Treat it as such.
This is a four-part article. Please read through the entire procedure a couple of times so that you have a clear understanding of what to do and when to do it. In the Preamble Ramble, I will discuss the basic design and my choice for components. In Part One, I will cover in the mounting and connection of the inverter into the trailer and the 12V battery system. Part Two will cover the installation and connection of the 120V system to include the transfer switch configuration and installation. And finally, Part Three covers inverter control panel and battery monitor installation, system final testing, and installing inverter/cable protection panels.
This multi-part post is a summary. Unfortunately, the size limitations of the web site do not allow me to go into great detail. However, if you’d like a more detailed description (with many more pictures and witty banter 😊), download the .pdf file attached below. Also, here is a link to my original concept discussion.
Preamble Ramble: System Design and Component Selection
As previously mentioned, I wanted a whole house inverter solution with the full understanding that I would NOT be able to run the A/C or electric heater for any significant amount of time. Mostly, I simply wanted to have 120VAC available at the duplex outlets in the trailer when camping off-grid. The idea being to be able to watch a little TV, charge electronic devices, brew a quick cup of coffee, or run the microwave for brief periods. This meant that the inverter needed to be fairly large (2000 watts minimum) and the battery bank feeding the system needed to have a relatively large capacity (200Ah minimum). The other factor that played into this is that our trailer has a 12V refrigerator and a factory installed 165W solar panel and charger. It is important is to remember that running an inverter with a moderate load can drain a battery bank quickly, possibly leading to insufficient power to run the refrigerator and requiring many hours of bright sunlight to recharge the battery bank. So to monitor the status of the batteries and to add warnings for battery discharge, I wanted to add a battery monitor. (In a separate project, I also added an additional solar panel. Here's a link to that post.)
I decided that I wanted to have the inverter connect automatically to the 120VAC system when the inverter was activated and when not connected to shore power. For this purpose I needed an automatic transfer switch in the system. All of this had to feed into the current power center unit that came with the trailer (WFCO WF-8735-GE-AD). I felt that the supplied unit was sufficient to supply my needs and correctly charge the battery bank; I just had to figure out how to tie all of the components together.
Quick discussion on the Power Center unit
The WFCO WF-8735 power center unit – like most RV power centers - has two distinct functions: 120V AC power distribution via six circuit breakers, and a 12V converter unit that converts the 120V input into 12V output to energize the 12V service bus as well as the battery bank charging circuit. The converter is actually a separate component - housed within the same unit housing - that is wired into the power distribution panel. Many may already know and understand this, but it’s an important piece of information to comprehend when contemplating how to integrate an inverter into the electrical system. Diagrammatically, these individual components (AC Panel/Converter) are represented as separate entities in the system design diagram, but they are contained within the same power center housing.
System Design
I settled on a very basic design that essentially inserted the inverter input into the shore power circuit when the trailer was not connected to shore power via an automatic transfer switch (Go Power TS-30). In this design, when connected to shore power, the WF-8735 receives 120VAC as before via an energized transfer switch. All functions of the WF-8735 remain unchanged. However, once shore power is removed, the transfer switch would switch to inverter input to then feed the VAC panel on the WF-8735. However, as a result of the switch, the 12V charger function of the WF-8735 is disconnected and thus disabled. This ensures that there is no battery charge back-feed loop. Note that the 12V service bus continues to be back-fed through the 12v battery bank charging conduits, just as it is whenever shore power is disconnected. The key here is that the charger is disabled when the inverter power is applied to the system.
Component Selection
Everyone has their own needs, opinions, and bank account, and because of this, opinions vary wildly on what components should be used and which ones shouldn’t. Also, some components get a bad rap simply because they come with the trailer. In my case, I realize that I will not be using this trailer on lengthy trips across the world or living in it for extended periods off of the grid. With that in mind, I don’t feel like I need a top of the line solution and can use components that may or may not have excellent longevity. And I also have a limited budget, so I needed to figure out how to strike a compromise.
First and foremost, if you have the funds, the Victron line of components is top-notch and especially well suited for RV (and marine) applications. However, I opted to go with lesser cost components that still had good reputations and manufacturer support.
Power center unit – As I mentioned before, I kept the WFCO WF-8735-GE-AD unit that came with the trailer. It appears that the WFCO folks have really been working on refining their components – especially the battery charging system, which is traditionally the biggest complaint on stock units. So, I decided to keep this unit as part of the system.
Inverter – This is the heart of the system and thus the main component. Since I would be operating electronic components, a pure sine wave inverter is a must. I also wanted something in the 2000-2500 watt range that could be hard-wired into the system (as opposed to wiring a plug to plug into the 120VAC outlets), had good reviews and good customer support… not to mention a reasonable price point. I purchased the Voltworks Pure Sine Wave 2500W inverter. It has the VAC terminal block that I wanted and also comes with a remote power switch/monitor panel which I will mount in the trailer; all at around $375 to my door.
Inverter Module – The inverter module consists of the inverter plus other components mounted on a board. Those components are: a battery shut-off switch used to isolate the battery bank from ALL trailer loads; a 250A resettable circuit breaker that protects the inverter and also acts as a master switch to remove the inverter from the 12V bus; and the battery monitor’s shunt. These components, when mounted on the board, comprise the inverter module.
Automatic Transfer Switch (ATS) – I chose to go with an automatic switch rather than a manual transfer switch simply because I like the “automatic” function. Yes; it becomes a power drain while energized on shore power and is a less-robust failure point than a manual switch, but I’ve had good experiences with automatic transfer switches in the past. Plus, that’s just one less step to perform when switching to inverter power. As for selecting an automatic transfer switch, there’s not a lot to choose from out there, but the Go Power TS-30 was perfect for my design’s needs and the Go Power people were very helpful when I had questions. There is one modification that I decided to make which was to bypass the 30-sec power switch-over delay that is defaulted to “On” from the factory.
Battery Monitor – As I mentioned before, I wanted to add a battery monitor that I could mount inside the trailer to stay appraised of the batter bank’s charge status. As a note, the 22MLE comes with a battery monitor located in the forward pass-through compartment. However, it is designed to monitor the status of the battery bank as related to the solar charger/controller and the monitor’s shunt sample point is not optimal for the inverter system. Not to mention that it is in the pass-through, and thus not easily monitored during normal use. I settled on the Renogy 500A Battery Monitor with 500A shunt. I liked the various features of this monitor as well as having enough cable to run and mount the monitor inside the trailer.
120V Supply Cable – I make special mention of this detail because rather than opening up the coroplast under-panel of the trailer and having to reseal everything, I chose to run the power cable externally under the trailer frame (similar to how the propane line is run). However, to offer proper protection for the cable, I chose armored MC cable which is also certified for wet environments.
Here are some photos of the finished project:
Finished Inverter module with protective panels
ATS install location under aft dinette bench
Inverter control panel and battery monitor in place
(Post continues below)
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